Pentair Südmo Hygienic Double Seal Valves F269J+
Pentair hygienic Double Seal Valves F269J+ J- series are used for product isolation, where safe mixproof separation of process and CIP fluids is required. Double Seat Valves offer a variety of options that allow monitoring and control of the valves through a PLC control system via the Easymind control unit.
Product Description
General Applications
- Dairy factories
- Breweries and beverage plants
- Wineries
- Canneries and food processing plants
- Pharmaceutical
- Chemical processing
Benefits
- Free draining design, eliminates product puddling and air pockets.
- Smooth ball shaped bodies, reduces turbulence and improves flow.
- Smooth internal surfaces for ease of cleaning.
- Maintenance friendly design.
- Reversible actuator.
Features
- Product contact parts manufactured from high quality 316L S/S bar.
- Heavy walled body construction.
- Semi bright external surface finish.
- Compact, lightweight design.
- Heavy duty cast body clamps (bolted type).
- Various sealing options available.
- Seat material FKM.
- Metal plug stop, protects seat seals from wear or damage.
- Resilient seat for positive isolation.
- Free draining design, eliminates product puddling and air pockets.
- Smooth ball shaped bodies, reduces turbulence and improves flow.
- Smooth internal surfaces for ease of cleaning.
- Maintenance friendly design.
- Reversible actuator.
- Leakage chamber between seals.
- Clamped body style offers full 360° orientation of actuator.
- Butt weld end connections.
- Swage/crimp type fluid connectors to CIP poppet valves provided with valve.
Description
The Pentair Double Seal Valves are operated by compressed air, via a linear pneumatic actuator, that can be supplied with or without spring return. The at-rest position of the valve, although normally closed (down position), can also be provided in the normally open (up position), this is determined by the actuator mode being either Spring Extend (SE) or Spring Retract (SR) respectively as selected at time of order. The mode can also be easily changed on site by simply inverting actuator assembly. When air pressure is applied to the cylinder, two small pneumatic normally open (NO) poppet valves, a leak detecting and a CIP valve instantly close and the main valve plug moves through its entire stroke changing the valve from the closed to open position.
When the air is removed or vented from the cylinders the main valve closes, following which the two smaller valves open, thereby venting and draining the leakage chamber to atmosphere. With the main valve in the closed position the leakage chamber can be flushed with water or CIP to clean away product residues. Whilst the valve is in the closed position, one side of the valve can be CIP cleaned while product remains on the opposite side fully protected from possible contamination by the double seals and leakage chamber.
Fields of application
The Pentair Double Seal Valves can be used to control process or CIP fluids in the food processing, canneries, wineries, dairy, brewing, pharmaceutical, beverage and chemical industries. These hygienic valves can be easily automated with the Easymind Electronic Control Top.
Options
- Mirror polished internals
- Clamp and thread end connections
- Manual operating device
- 3-Position actuator
- Booster actuator
- Control top or feed back unit
- Quick release body clamps
Technical data
Working temperature: -5 to +100°C (-5 to 120°C for static condition)
Sterilizing temperature: Up to 140°C for 30 min’s (Steam for static condition)
Max. pressure, valve body: 10bar fluid pressure
Max. pressure, valve seat: See separate plug lifting chart
Minimum pressure: Full vacuum
Operating air pressure: 4 to 8 bar max.
Air connections: R⅛” (BSP)
CIP/detect line connections: 8mm OD tube
Surface finish: Internal < 0.8 Ra, external hairline / buffed
Length tolerance between ends: ±0.5mm ~ ±1.0mm
Parallelism or squareness of ends: ±0.5° or less
Technical Specification
Parts List
No. | Description | Material | Standards |
1 | Body | 316L S/S, 304L S/S | ASTM A276 |
2 | Plug/shaft | 316L S/S | ASTM A276 |
3 | Seat seal | EPDM, NBR, PTFE, FKM | FDA |
4 | Body seal | EPDM, NBR, FKM | FDA |
5 | Stem seal | Santoprene® , EPDM, NBR, FKM | FDA |
6 | Shaft bush | PTFE, UHMWPE | Commercial |
7 | Body clamp | 304 CF8 S/S | ASTM A743 CF8 |
8 | Actuator assembly | 304 S/S | – |
9 | Sight housing | 304 CF8 S/S | ASTM A743 CF8 |
10 | CIP/Leak detect valves | 316L S/S | ASTM A276 |
Dimensions
ØA x t | H3 | |||||||||||
Size Inch OD | Size Metric | Inch OD | Metric | ØD | H | H1 | H2 | Inch OD | Metr
ic |
H4 | L1 | L2 |
1.0″ | 025 | 25.4 x 1.6 | 29.5 x 1.6 | 102 | 311 | 10.2 | 231 | 55.0 | 54.0 | 55.0 | 44.4 | 94.2 |
1.5″ | 040 | 38.1 x 1.6 | 41.5 x 1.6 | 102 | 323 | 14 | 255 | 74.5 | 73.5 | 49.5 | 60.0 | 103.0 |
2.0″ | 050 | 50.8 x 1.6 | 53.5 x 1.6 | 102 | 332 | 25.3 | 261 | 77.0 | 76.0 | 52.0 | 60.0 | 103.0 |
2.5” | 065 | 63.5 x 1.6 | 69.5 x 1.6 | 141 | 435 | 38 | 349 | 102.5 | 101.5 | 68.0 | 75.5 | 118.5 |
3.0” | 080 | 76.2 x 1.6 | 84.5 x 1.6 | 141 | 450 | 38 | 356 | 109.0 | 108.0 | 74.0 | 75.5 | 118.5 |
4.0” | 100 | 101.6 x 1.6 | 103.5 x 1.6 | 168 | 539 | 39 | 428 | 142.0 | 141.0 | 92.5 | 88.5 | 131.5 |
5.0” | 125 | 129.0 x 2.0 | 130.0 x 2.0 | 219 | 547 | 50 | 497 | 156.0 | 155.0 | 115.0 | 101.5 | 144.5 |
6.0” | 150 | 152.4 x 2.0 | 155.0 x 2.0 | 219 | 547 | 50 | 510 | 156.0 | 155.0 | 115.0 | 101.5 | 144.5 |
NOTE: Metric bodies are created from standard Inch OD bodies by fitting eccentric reducers. Santoprene® is the registered trademark of Exxon Mobil
Air Consumption for Single Acting Actuators (liters of free air)
Valve size (Actuator size) | |||||
Supply pressure bar/(psi) | 025 (100S) | 040-050 (100) | 065-080 (140) | 100 (170) | 125-150 (200)
|
4.1 (60) | 0.89 | 1.23 | 3.28 | 4.71 | 8.94 |
6.2 (90) | 1.25 | 1.72 | 4.60 | 6.60 | 12.54 |
8.3 (120) | 1.61 | 2.21 | 5.92 | 8.50 | 16.14 |
Recommended Seat Flushing CIP Flow/Velocity Information
With the main valve in the closed position, it is recommended the leakage chamber be flushed with water or CIP solutions to clean away any product residues after each valve operation. Also for the most effective clean, the main valve should be pulsed during entire systems cleaning cycle.
CIP flow rate: 3.5 – 4.0L/min at 1.5bar inlet pressure.
CIP velocity: 1.5m/sec (minimum)
Valve Type
3-Position Actuator
The 3-position actuator can be used for an adjusted flow control at any position throughout the valve’s entire stroke. For example on dosing or filling to give optional full flow or partial flows, for topping up, or varying flow between product or CIP duties.
Booster Actuator
The booster actuator can be used where extra force is required to hold seal tightness under extra high line pressures, or for opening valves against high line pressures.
Position Sensors
Standard Ø18mm barrel type proximity sensors can be provided as a kit, complete with mounting bracket and sensor target.
Selection Guide