Pentair Hygienic Balanced Double Seal Valves F269B+
Pentair Hygienic Balanced Double Seal Valves F269B+ are used for mixproof product isolation when safe separation of process and CIP fluids is required.
Product Description
General Applications
- Dairy factories
- Breweries and beverage plants
- Wineries
- Canneries and food processing plants
- Pharmaceutical
- Chemical processing
Benefits
- Free draining design, eliminates product puddling and air pockets.
- Smooth ball shaped bodies, reduces turbulence and improves flow.
- Smooth internal surfaces for ease of cleaning.
Features
- Lower balancer for increased product security and reduced water hammer effect.
- Product contact parts manufactured from high quality 316L or 304L S/S bar.
- Heavy walled body construction.
- Semi-bright external surface finish.
- Compact, light weight design.
- Heavy duty cast body clamps (bolted type).
- Various sealing options available.
- Seat material FPM.
- Metal plug stop, protects seat seals from wear or damage.
- Resilient seated for positive isolation.
- Free draining design, eliminates product puddling and air pockets.
- Smooth ball shaped bodies, reduces turbulence and improves flow.
- Smooth internal surfaces for ease of cleaning.
- Maintenance friendly design.
- Reversible actuator.
- Leakage chamber between seals.
- Clamped body style offers full 360° orientation of actuator.
- Butt weld end connections (standard). Other end connections available on request.
- Swage/Crimp type fluid connectors to CIP poppet valves provided with valve.
Description
Pentair Balanced Double Seal Valve is driven by an all stainless steel spring return linear actuator and is configured as standard Spring-To-Close although it can easily be switched to Spring-To-Open if required. The double seal mix-proof valve is designed with a robust one piece fully machined stainless steel body (larger sizes can be fabricated on special request). Along with heavy duty cast body clamps, the valve is capable of withstanding pressure spikes well beyond the recommended maximum 10 bar pressure rating – conventional unbalanced double seal valves are vulnerable to uncontrollable pressure spikes within the process. When air pressure is applied to the cylinder, two small pneumatic normally open (NO) poppet valves (a leak detecting and a CIP valve) instantly close and the main valve plug moves through its entire stroke changing the valve from the closed to open position.
When the air is removed or vented from the cylinders the main valve closes, causing the two smaller valves to open, thereby venting and draining the leakage chamber to atmosphere. With the main valve in the closed position the leakage chamber can be flushed with water or CIP to clean away product residues. While the balanced double seal valve is in the closed position, one side of the valve can be CIP cleaned while product remains on the other side fully protected from possible contamination by the double seals and leakage chamber.
Fields of application
Pentair Balanced Double Seal Valves are used to control mix-proof process or CIP fluids in the food processing, canneries, wineries, dairy, brewing, pharmaceutical, beverage and chemical industries. The double seal valves can be easily automated with the Pentair Easymind Electronic Control Top.
Options
- Upper balancer
- Mirror polished internals
- Clamp and thread end connections
- Booster / Damper / 3-Position actuator
- Quick release body clamps
Technical data
Working temperature: -5 to +100˚C (-5 to 120˚C for static condition)
Sterilizing temperature: Up to 140˚C for 30 min’s (steam for static position)
Maximum pressure, valve body: 10bar fluid pressure
Maximum pressure, valve seat: See separate plug lifting chart
Minimum pressure: Full vacuum
Operating air pressure: 4 to 8bar max.
Air connections: R⅛” (BSP)
Surface finish: Internal < 0.8 Ra, external hairline/ buffed
Length tolerance between ends: 0.5mm ~ ±1.0mm
Parallelism or squareness of ends: 0.5° or less
Technical Specification
Parts List
No. | Description | Material | Standards |
1 | Body | 316L S/S, 304L S/S | ASTM A276 |
2 | Plug/shaft | 316L S/S | ASTM A276 |
3 | Seat seal | EPDM, NBR, PTFE, FKM | FDA |
4 | CIP/leak detect valves | 316L S/S | ASTM A276 |
5 | Body seal | EPDM, NBR, FKM | FDA |
6 | Stem seal | Santoprene® EPDM, NBR, FKM | FDA |
7 | Shaft bush | PTFE, UHMWPE | Commercial |
8 | Body clamp | 304 CF8 S/S | ASTM A743 CF8 |
9 | Actuator assembly | 304 S/S | Various |
10 | Sight housing | 304 CF8 S/S | ASTM A743 CF8 |
11 | Bottom cover | T304 | ASTM A276 |
12 | Balancer guide | PETP | Commercial |
13 | Balancer seal | EPDM, NBR, FKM | FDA |
14 | Balancer shaft | 316L S/S | ASTM A276 |
Dimensions (mm)
Size Inch OD | Size
Metric |
ØA x t Inch OD | ØA x t Metric | ØD | H | H1 | H2 | H3 Inch OD | H3 Metric | H4 | H5 | L1 | L2 |
1.0” | 025 | 25.4 x 1.6 | 29.5 x 1.6 | 102 | 352 | 6.0 | 277 | 55.0 | 54.0 | 46.0 | 45.5 | 55 | 98 |
1.5” | 040 | 38.1 x 1.6 | 41.5 x 1.6 | 102 | 389 | 14.0 | 314 | 74.5 | 73.5 | 58.7 | 75.0 | 68 | 112 |
2.0” | 050 | 50.8 x 1.6 | 53.5 x 1.6 | 102 | 436 | 25.3 | 336 | 77.0 | 76.0 | 75.0 | 81.3 | 68 | 112 |
2.5” | 065 | 63.5 x 1.6 | 69.5 x 1.6 | 141 | 557 | 38.0 | 436 | 92.5 | 91.5 | 86.7 | 103.0 | 84 | 127 |
3.0” | 080 | 76.2 x 1.6 | 84.5 x 1.6 | 141 | 586 | 38.0 | 458 | 109.0 | 108.0 | 102.0 | 107.0 | 84 | 127 |
4.0” | 100 | 101.6 x 1.6 | 103.5 x 1.6 | 168 | 700 | 39.0 | 558 | 141.0 | 140.0 | 130.5 | 123.0 | 99 | 142 |
5.0” | 125 | 129.0 x 2.0 | 130.0 x 2.0 | 219 | 762 | 50.0 | 413 | 156.0 | 155.0 | 185.0 | 150.0 | 128 | 171 |
6.0” | 150 | 152.4 x 2.0 | 155.0 x 2.0 | 219 | 762 | 50.0 | 413 | 156.0 | 155.0 | 185.0 | 150.0 | 128 | 171 |
NOTE: Metric bodies are created from standard Inch OD bodies by fitting eccentric reducers. Santoprene® is the registered trademark of Exxon Mobil.
Air Consumption for Single Acting Actuators (liters of free air)
Valve size (actuator size) | |||||
Supply pressure bar/(psi) | 025-040 (100S) | 050-065 (100) | 080-100 (140) | 100* (170) | 125-150 (200) |
4.1 (60) | 0.89 | 1.23 | 3.28 | 4.71 | 8.94 |
6.2 (90) | 1.25 | 1.72 | 4.60 | 6.60 | 12.54 |
8.3 (120) | 1.61 | 2.21 | 5.92 | 8.50 | 16.14 |
* (Option)
100 size valves can also be fitted with the Model 170 actuator as an option. This will boost the pressure holding power if required
Recommended Seat Flushing CIP Flow/Velocity Information
With the main valve in the closed position, it is recommended the leakage chamber be flushed with water or CIP solutions to clean away any product residues after each valve operation. Also for most effective clean, the main valve should be pulsed open during entire systems cleaning cycle.
CIP flow rate: 3.5 – 4.0l/min at 1.5bar inlet pressure
CIP velocity: 1.5m/s (minimum)
Valve Type
3-Position Actuator
The 3-position actuator can be used to provide a mid-position for an adjusted flow control at any position throughout the valves entire stroke. For example on dosing or filling to give optional full flow or partial flows, for topping up, or varying flow between product or CIP duties.
Booster Actuator
The booster/damper actuator can be used where extra force is required to hold seal tightness under extra high line pressures, or for opening valves against high line pressures.
Position Sensors
Standard Ø18mm barrel type proximity sensors can be center mounted, in the special slot provided within the sighthousing cone, and a target can be easily fitted to the plug shaft.
Selections Guide